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Vacuum coating equipment innovative method vacuum coating machine operating procedures

2019-11-20 17:30  Times of view:

The innovative method of multi-arc ion plating on vacuum coating equipment, the so-called multi-arc ion plating is to treat the plating material and the substrate to be plated indoors, and the multi-arc ion plating coating of the vacuum coating machine uses a certain method to heat the material to be plated to evaporate or sublimate. And a process of flying and sputtering to the surface of the substrate to be plated to form a film.

The multi-arc ion plating method has many advantages in film formation under conditions, which can reduce the collision of atoms and molecules of the evaporation material in the process of flying to the substrate, and reduce the chemical reaction between the active molecules in the gas and the evaporation source material ( Such as oxidation, etc., and reducing the amount of gas molecules entering the film into impurities during film formation, thereby providing density, purity, deposition rate, and adhesion to the substrate.

Zunhua Baorui Titanium Equipment

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The multi-arc ion plating process of vacuum coating equipment not only avoids the shortcomings of traditional surface treatment, but also has various technical indexes superior to traditional techniques, and is widely used in hardware, machinery, chemical, mold, electronics, instruments and other fields. What are the technical innovations of catalytic fluids compared to conventional treatments?

1. Multi-arc ion plating film does not need electricity, reduces cost and cost is only one-half of multi-arc ion-coated nickel, one-third of multi-arc ion-coated chromium in vacuum coating machine, and one-quarter of stainless steel. Repeated use greatly reduces costs.

2. The multi-arc ion plating film is easy to operate, the process is simple, and the metal base member is immersed in the neat liquid, “one bubble is ready”, and no processing is required when reworking.

3, multi-arc ion plating film is non-polluting, non-toxic and tasteless, no three waste discharge, is a national environmental protection product technology.

4. Multi-arc ion plating is easy to handle and easy to use; metal base parts with complex shapes can be processed.

5. The hardness of the multi-arc ion plating film is large, the hardness is enhanced, and the hardness of the metal bubble of the catalytic bubble is several times that of the multi-arc ion plating process.

6. The multi-arc ion plating film will not rust, and the metal base material soaked in the catalytic liquid has penetrated into the skin, and it does not peel or fall off.

Please refer to the equipment manual for the specific operation of the vacuum coating machine.

And the instrument panel pointer display on the device and the labeling instructions under each knob.

Zunhua Baorui Titanium Equipment

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    1 Check that the operation control switches of the vacuum coater are in the "OFF" position.

    2 Turn on the main power switch and power the unit.

    3 The low pressure valve is pulled out. Open the inflation valve, after hearing the airflow sound, start the riser bell valve and the bell cover rises.

    4 Install the fixed tungsten spiral heater. The PVDF film and the aluminum cover are attached to the rotating disc. The aluminum wire is placed in a spiral heater. Clean all parts of the bell jar to ensure that there are no impurities.

    5 Drop the bell.

    6 Start the vacuum pump.

    7 Open the composite vacuum gauge power supply (composite vacuum gauge model: Fzh-1A).

     a. The left knob "1" is rotated clockwise to the heating position pointing to the 2 segments.

     b. The pointer in the low vacuum meter "2" moves clockwise. When the pointer moves to 110 mA, the left knob "1" rotates to point to the 2-section measurement position.

Zunhua Baorui Titanium Equipment

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    8 When the pointer in the low vacuum gauge “2” moves clockwise again to 6.7Pa, the low pressure valve is pushed in. At this time, the left knob "1" is rotated to point to the 1-section measurement position.

    9 The vacuum coating machine turns on the cooling water, starts the diffusion pump, and heats for 40 minutes.

    10 The low pressure valve is pulled out. Repeat the 7 action program: the lower left knob "1" turns to point to the 2 segment measurement position. The pointer in the "2" of the low vacuum gauge moves clockwise. When the pointer moves to 6.7Pa, the high pressure valve is opened (the valve stem rotates clockwise)

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